Automatic Cap Closing Machine

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Automatic Cap Closing Machine Specification

Type
Automatic Cap Closing Machine

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Power
220 V, 50 Hz, Single Phase

Weight (kg)
350 kg

Dimension (L*W*H)
2000 x 900 x 1800 mm

Color
Silver / Metallic

About Automatic Cap Closing Machine

Inaugurated in the year 2002, our company is engaged in providing a qualitative range of Automatic Cap Closing Machine for our esteemed clients. This machine used to close the open flip top of the bottle and its is widely applicable in food processing, pharmaceutical industry etc. The offered machine is manufactured by utilizing supreme quality components and ultra-modern machinery as per set market norm under the guidance of our deft professionals. Our provided Automatic Cap Closing Machine can be easily availed form us at a nominal price range.

Features:

Excellent performance
Low power consumption
Less maintenance
Noise-free operations

Automatic Flip Top Cap Closing Machine

Flip top cap closing machines are used to close the open flip top of the cap automatically which is available in open condition while it is molded. The other methods of closing the flip top caps are either manually or by 'in mold closing' (IMC) molds.

If done manually, it involves a lot of man power which is un hygienic, in consistent and non reliable and non economical if the quantity is very large.

It it is done by IMC for a given size of mold, the no. of cavities that is possible in it is 50% or lesser due to the two line layout of cavities constraint. In other words, if the IMC mold should have the same no. of cavities as that of a normal mold, the size of the mold would be 200% or more bigger than the normal one, which can be loaded on a very high tonnage machine. More over the cycle time of the process is increased since the closing of the caps is done before ejection which requires some amount of time. Again the IMC mold cost is much more than that of the normal mold. All these above mentioned states that the cost of production increases to a very huge extent along with higher investments and larger payback period.

Here comes the relevance of the flip top automatic cap closing machine which is highly cost effective, consistent, reliable, hygienic, non labour oriented with low investment and very low pay back period.

Speed: 60 to 120 caps per minute.

Advanced Automation and Control

Experience seamless operation with a highly responsive PLC control system. The computerized interface allows for real-time adjustments, precise monitoring, and efficient productivity, reducing the risk of error while maximizing throughput.

Durable Stainless Steel Construction

Built with premium stainless steel, this machine is resistant to corrosion and wear, ensuring longevity and maintaining hygiene standards essential for the food, pharmaceutical, and chemical industries. Its structure provides lasting reliability even in demanding environments.

Optimized for Industrial Use

Designed to meet the requirements of large-scale production, this cap closing machine accommodates a variety of caps and bottles. Its dimensions and electric drive system deliver consistent and rapid performance without sacrificing product quality.

FAQs of Automatic Cap Closing Machine:

Q: How does the Automatic Cap Closing Machine operate?

A: The machine functions via a PLC-controlled system, automating the capping process once containers are fed into the conveyor. Sensors and computerized controls ensure accurate and fast cap placement and sealing, requiring minimal manual oversight.

Q: What materials and types of caps or bottles can this machine handle?

A: Constructed from high-grade stainless steel, the machine is designed for compatibility with various plastic and glass bottles. It efficiently handles different cap sizes and types commonly used in food, pharmaceuticals, cosmetics, and chemical sectors.

Q: When is it most beneficial to use this automatic machine?

A: This cap closing machine is most beneficial in high-volume production settings where speed, consistency, and hygiene are essential. It significantly reduces manual labor and increases throughput, making it ideal for manufacturers looking to scale operations.

Q: Where can this machine be installed within a production facility?

A: Due to its robust yet compact design (2000 x 900 x 1800 mm), the machine can be integrated into existing bottling or filling lines. Its electric drive (220 V, 50 Hz, single phase) allows operational flexibility across various industrial environments.

Q: What is the process for maintaining the Automatic Cap Closing Machine?

A: Routine maintenance involves cleaning the stainless steel components, verifying the PLC system, and checking for any wear on moving parts. Detailed guidelines and support are provided by the supplier to ensure optimal performance and longevity.

Q: How does the computerized system enhance usage and efficiency?

A: The incorporated PLC control enables precise adjustments, real-time monitoring, and automatic error detection, minimizing downtime. This results in improved efficiency, higher production rates, and reduced operational costs.

Q: What are the main benefits of using this Automatic Cap Closing Machine?

A: Key benefits include increased productivity, improved capping consistency, reduced manual intervention, enhanced safety and hygiene, and versatile compatibility with diverse bottle and cap combinationsall supported by a reliable supplier from India.

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